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MTI  |  SKU: MSK4200W

4.2KW Ultrasonic Metal Welder (MAX 50 layers) with Touch-Screen Digital Controller, 20KHz - MSK-4200W

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4.2KW Ultrasonic Metal Welder (MAX 50 layers) with Touch-Screen Digital Controller, 20KHz - MSK-4200W

MTI

MSK-4200W is a CE Certified ultrasonic metal welder with a color touch-screen controller. It is designed for welding stacked electrode sheets (Copper & Aluminum) and tabs onto current collectors to prepare Li-ion pouch cells in R&D laboratories.  

MTI has granted the patent 201920351987.X for the Ultrasonic Tab Welding Machine MSK-4200W since November 2019.

SPECIFICATIONS:


Features
  • Welding time (0.01-2S), delay time, welding layers...adjustable, click Pic. "Program Setup Interface" to see details.
  • Preset welding programs selectable for Al and Cu (Note: Welding power can be readjusted to fit the needs for welding other types of metals such as Au, Fe, Ni, Ag...);
  • Up to four recipes can be stored in the Al or Cu welding programs. 
  • Amp meter provides instant monitoring of the welding current 
                                                     
      Program set up Interface     Save up to four different recipes          Controller's Back
Input Voltage AC 220V +/-10%, 50/60Hz  
Max. Power Consumption Input power: 1000W
Output power from Ultrasonic: 4200W  (Max 50 layers using MTI foil or tab, depending on the thickness )
Welding Area 12mm(L) x 4mm(W) (Please email for customized welding head)
Welding Head
    • One set of the welding head and welding base is included for welding both aluminum & copper current collectors from 2 to 50 layers
    • One set of the welding head and the base is pre-installed
    Sample Holder (Optional)
    • The optional sample holder can be installed to the welder at extra cost.
    • The size of the slot on the sample holder can be customed, please contact MTI for more information.
    • The sample holder equips with a metal detector beneath it for extra protection during operation.
    Ultrasonic Frequency 20K Hz
    Pneumatic Control (Not included)
    • Air pressure 72-116 psi is required for the operation from Compressor(Air Compressor is not included. Please click here to order)
    • Working pressure display on the machine: 15-101 psi
    • Attention: If a gas cylinder is used instead of the air compressor(pic2), a two-stage pressure regulator(pic1) must be installed on the gas cylinder to limit the pressure within the required working range for safe operation. Click here to learn the installation of a gas regulator.
               pic1                pic2
    Product Dimensions
    • Controller: 400mm(L) x 500mm(W) x 200mm(H)
    • Welder: 300mm(L) x 460mm(W) x 275mm(H)
    Compliance CE Certified
    Warranty One Year limited warranty with lifetime support
    Operation Manual & Video     
                 
    Net Weight 65 kg (144 lbs)
    Shipping Weight & Dimension
    • 250 lbs
    Application Note
    • The MSK-4200W ultrasonic welder can't be used in the Ar gas condition because electric arc occurs during the process. Use N2 gas if needed.
    • Nickel and Aluminum Tabs can be welded onto different types of current collecting substrates (Aluminum or Copper) when making battery electrodes. 
               
    • The compact design enables the operation inside the glove box with an Ar atmosphere where Lithium-Sulfur, Lithium Air, Lithium Solid-State, or Li-ion half cell will be assembled. Please click the images in below to understand these technologies and how it fits in a glove box.
          
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