MTI  |  SKU: DIE01D

Φ1mm (I.D) Customizable Pellet Pressing Die-Die01D

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Φ1mm (I.D) Customizable Pellet Pressing Die-Die01D

MTI

Die01D is a 1mm Inner Diameter Pellet Pressing Die for making a 0.1-6 mm height cylindrical sample. The pressing die is made of high-hardness, high-strength and high temperature resistant steel material to meet various customers’ needs.

SPECIFICATION:

Inner Diameter Φ1mm 

Product Dimensions

  • Pressing Die Sleeve: Φ20 x 15 mm
  • Top-Pressing plunger: Φ1 x 12mm
  • Bottom-Pressing plunger: Φ1 x 5mm
Maximum Load
  • ≤370 MPa (30kg)
Material 
  • Tool Steel
Sample Material Requirement
  • 32-75 Microns
  • Do not press flammable, explosive materials.
  • Do not use this die for pressing powder with a particle size of 30 microns or smaller; Small particles may slip into the gap of the die parts and damage the sleeve during the compression.
  • Ball mill or ground the power to the size of 32_75 microns powder before pressing. Please consider using the 3" Dia Sieve Set No.200&450 Mesh to separate the 32~75 microns particles from the powder clumps.
  • For pressing sticky metal powders such as Al, Mg, and Zn. It is necessary to use dry and alcohol-based tool lubricant to lubricate the die and sleeve set to reduce friction during the compression.
Safety Precaution
  • To avoid the risk of accidents and damage to Pressing Die, please read this instruction carefully before the usage for the first time.
  • Do not press flammable, explosive materials.
  • The operator must wear appropriate PPE.
  • To avoid damaging the Plungers and Sleeve, MTI strongly recommends operating pressing with a professional laboratory hydraulic press to ensure the evenest pressing interface and uniform pressure force.
  • Plungers with small diameters(≤10mm) are more vulnerable to off-center compression, leading to pre-mature top pressing rod failure much below the Max. load. Please have top/bottom-pressing plungers in place and carefully align the die with the centerline of the press machine.
Application Note
  • Use ethanol to clean the pressing die sleeve and plungers before and after each use
  • Use anti-rust oil after the operation and store this Die inside the original box in a dry place to avoid rusting.