MTI  |  SKU: MSKAFAIIVCFH110

120°C Max. Film Coater w/ Heatable Vacuum Bed (12"Wx24"L) & 250mm Doctor Blade - MSK-AFA-II-VC-FH

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120°C Max. Film Coater w/ Heatable Vacuum Bed (12"Wx24"L) & 250mm Doctor Blade - MSK-AFA-II-VC-FH

MTI

MSK-AFA-II-VC-FH is a CE Certified larger size automatic film coater with a Heat able vacuum bed up to 120ºC. It is designed to produce films with consistent thickness by using micrometer adjustable applicators or fixed thickness applicators. It has a stable driving system to promote a smooth coating with all types of materials. The pin holes on the bed can hold the substrate sheet on the bed via a vacuum. This is very helpful when performing coating on the thin substrate. It is an ideal tool for ceramic tape casting and Li-Ion battery electrode coating.

SPECIFICATIONS

Working Voltage 110VAC or 208~240VAC, 50/60Hz (please select one in the voltage option bar)
Max. Power Consumption 2050W

Traverse Speed
  • 10 - 100 mm/sec variable [Without any load, the read traverse speed is around 90 mm/s when the speed is set as 100 mm/s. Therefore the real speed for coating should be calibrated by customer themselves by using a ruler and stop watch]
  • Accuracy: 10mm/sec
  • Controlled by 24 VDC motor. 
Stroke Length 10 - 530 mm adjustable by using Adjustable Position Switch
Heated Vacuum Bed
  • A heated vacuum bed is made of aluminum alloy with a micro-size hole
  • Vacuum Chuck Dimensions: 600mm(L) x 300mm(W)
  • Heating elements are built inside the vacuum bed for a uniform heating up to 100ºC Max. 
  • Precision digital temperature controller with +/- 1ºC accuracy

Film Applicator

Pic. 1 


 Pic. 2

  • One 250 mm width Micrometer Adjustable Film Applicator is included, with adjustable thickness from 0.01 mm - 5 mm (Pic. 1)
  • Traverse Pusher is included for pushing the doctor blade to ensure constant speed coating
  • Note: Thinnest film can be achieved is > 10 micron
  • Optional hybrid film applicator of Blade and Slot die is available at the extra cost ( Click Pic 2 to see specs)
Vacuum Pump (Optional)

Compliance CE certified
NRTL or CSA certification is available upon request at the extra cost




Application Notes
  • Pic.1 & 2 show coated cathode for Li-Ion battery. Please click here to see how to coat an electrode sheet.
  • It is recommended to operate the coater under a fume hood. (Click Pic.3 for detail.)
  • You need a vacuum mixer to remove air bubbles from slurry to make uniform coatings (Click Pic.4)
  • You may need a Slurry Viscosity Tester to make coatings consistent (Click Pic.5 for detail.)
  • You may need a vacuum oven to dry the films and remove the binder after coating. (Click Pic.6 for detail.)
  • Rolling pressing is necessary to ensure good density and adhesion of electrode materials to the current collector substrate after coating. Please select a rolling press from here. (Click Pic.7 for detail.)
                           
         Pic.1              Pic.2                Pic.3                 Pic.4
DIY ideas or options                                                     
Ultrasonic coater                 Roll to roll                Electrospinning coater                  Roll to Roll


STANDARD PACKAGE

Item Description Qty
1 Large Automatic Film Coater 1
2 Traverse Pusher 1
3 Micrometer Adjustable Film Applicator - 250 mm (film casting doctor blade) EQ-Se-KTQ-250 1
4 Power Cable (Note: 220V Power plug is not included. Please click here to order) 1
5 Waste Plate 1
6 120L/min Oilless Vacuum Pump  optional