MTI  |  SKU: YLJ-CSP-40A-05D

40T Electric Hydraulic Press with Optional Heatable Die (200 C Max) for Cold Sintering Process (CSP) - YLJ-CSP-40A

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40T Electric Hydraulic Press with Optional Heatable Die (200 C Max) for Cold Sintering Process (CSP) - YLJ-CSP-40A

MTI

YLJ-CSP-40A is a 40 T max. electric hydraulic press with heatable uniaxial dies up to 200 ºC max. It is designed for the cold sintering process (CSP) of ceramic, polymer, or ceramic-polymer composite materials for applications such as microwave dielectric materials, solid-state electrolyte, and semiconductor. The press has a built-in electric hydraulic pump with an automatic pressure limit switch and warning timer.

Reference:
Application Note: Preparation of LAGP Sheets by Cold Sintering Process (CSP) using YLJ-CSP-40A
Cold Sintering: A Paradigm Shift for Processing and Integration of Ceramics
Cold Sintering Process of Composites: Bridging the Processing Temperature Gap of Ceramic and Polymer Materials

SPECIFICATIONS:

Working Pressure Range 
  • 0~40 Metric Tons 
Gauge Pressure Value to Force Conversion

Gauge Displayed Pressure Value (MPa)
5      10 15     20     25     30     35     40    
Actual Force Applied on the Hydraulic Cylinder (Ton) 5    10     15     20    25 30 35 40
Actual Pressure Applied on 0.5" ID Die (MPa) 387 774 1161 X X X X X
Actual Pressure Applied on 1.0" ID Die (MPa)
145  290 387 484  580  676 774
Actual Pressure Applied on 1.5" ID Die (MPa)      129 172 216 259 302 345
Notes: 
  • Displayed Pressure Value to Actual Applied Force Conversion: 1 MPa = 1 Ton
  • The actual force applied to the Hydraulic Cylinder (Ton) equal to the force applied on your working piece
  • For calculating the actual pressure (MPa) applied on your working piece, please follow the equations in below:
  •           P = T/(?r^2) x g x 10
    • P: Pressure (MPa) applied on your working piece
    • T: Force (Ton) applied on the Hydraulic Cylinder 
    • g: Standard gravity. g ? 9.8 m/s2
    • ?: ~3.14
    • r: Radius (cm) of the working piece
    • *1 Metric Ton = 1000 kg; 1 MPa ? 10 kgf/cm2 
Pressure Stability
  • <1 MPa /10 min
Heatable Dies

  • Please select 0.5" or 1.5" ID heatable dies from the Product Options
  • High Strength tool steel with hardness >RC60
  • Optional:  Die with electric insulating BN liner is available at extra cost for researching sample's conductivity vs pressure
Working Temperature Range
  • 50 - 200 ºC (50 - 250 ºC if removing the transparent cover)
Temperature Control

  • 30 segments programmable digital temperature controller with overheating protection
  • PID auto-tune function with +/- 1 ºC stability
Power
  • Standard: 208  VAC (single-phase). 180 W power (electric press)
  • Optional: Please order a 1000W 110V-220V transformer for using under 110 V

Electric Hydraulic Pump
&
Optional


  • Pressure gauge with built-in pre-stable pressure switch (accuracy +/-0.5% FS)
  • Pressure load will automatically stop when the pressure reaches the pre-setting point
  • Built-in timer for warning
  • You may choose a 30T electric hydraulic pump with pressure maintaining function for more precise pressure control at extra cost or a manual 24 - 40 T manual press at lower cost
  • For inside glove box operation with an inert gas atmosphere, please choose the compact 15T manual hydraulic CSP press YLJ-CSP-15 (Click left picture to order)
Bottom Hydraulic Cylinder Travel Distance
  • 0 - 25 mm
Top Support Screw Adjustable Height
  • 180 mm
Heatable Die Dimension
Machine Dimensions
  • 370 mm L x 350 mm W x 450 mm H 
Net Weight
  • 60 kg (132 lbs)
Warranty
  • The pressing machine was quality inspected in the USA, lifetime support is provided
  • One year limited standard warranty (Extended warranty is available up to 5 years at extra cost)
Compliance
  • CE Certified
  • NRTL certification is available at extra cost
Application Notes
  • Preparation of LAGP Sheets by Cold Sintering Process (CSP) using YLJ-CSP-40A
  • Thoroughly clean the die pieces immediately after the use to avoid corrosion from the cold sintering process!
  • To avoid pressing die cracking, assemble all the pressing die pieces without the sample before the CSP experiment and pre-heat them without applying pressure.
  • The pressing die cannot be used for pressing powder with a particle size < 30 microns. Small particles may slip into the gap between pushing rod and steel sleeve and cause damages to the sleeve during the compression. Ball mill and sieve the powder and apply only the 32~75 microns power to the pressing die to avoid the damages. Please consider using the 3'' Dia. Sieve Set No.200&450 Mesh to separate the 32~75 microns particles from the powder clumps. Please clean the mould via ethanol after the completion of each experiment.
             
  • Warning: Customers must always wear protection goggles during operation !!!
  • Do not raise the bottom cylinder (piston) more than it's maximum traveling distance. (25 mm)
  • Operating the press inside the glove box is not recommended
Operation Instructions
  •           
                  LAGP Sheet by CSP-40a             Press Operation Video