MTI  |  SKU: SKJ1600HT

High Throughput Crystal Growth System By Zone Melting up to 1700C - SKJ1600HT

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High Throughput Crystal Growth System By Zone Melting up to 1700C - SKJ1600HT

MTI

SKJ1600HT is a high throughput crystal growth system for metallic alloys via an induction heated zone melting method.  A multi-hole graphite crucible with a thermal insulation layer is put in 5" quartz tube.  25 KW ultra-high-frequency induction coil will move from bottom to top slowly and melt and solidify multi-rod with different compositions into a single crystal.  This system also can be used as zone melting purification and thermal gradient heat treatment

Specifications:

Advanced Features
  • Maximum temperature: 1700 ºC 
  • Vacuum or Atmosphere controlled
  • Induction coil traveling distance: Max. 300 mm
Power
  • Voltage: AC 220 V, Three Phases
  • 50/60Hz
  • 25 KW
PLC Control
  • Touch Screen, User-Friendly
  • Parameters: Induction coil and crucible position, Moving speed, Induction power by percentage, Temperature
Working Temperature 
  • Induction Heating with 25 KW power supply
  • Maximum Working Temperature: 1700°C ( <1hr)
  • Frequency: 30 - 80 kHz
  • Digital Temperature control:  +/- 0.5ºC ( Eurotherm controller with 24 segment programmable)
Tube and Flange
  • 5" O.D. High purity quartz tube ( smaller tube is available upon request )
  • Top stainless steel flange with KF 25 vacuum connection port, mechanical pressure gauge, over-pressure relief valve
  • Bottom stainless steel flange with the gas delivery port and 1/4" Feedthrough for the thermal couple
  • One thermal couple on the bottom of the crucible for temperature control
Crucible

  • Graphite crucible 60 mm O.D x 80 mm H  with 8 mm dia hole up to 32 holes
  • Customized hole size is available upon request
  • One samll hole on the bottom crucible is available to put single-crystal seed
  • High purity carbon felt is used as a thermal insulation layer
Coil Traveling Mechanism

  • Maximum traveling distance of coil: 150 mm
  • Servo motor controlled
  • High speed: 0 - 200 mm/min
  • Slow speed for single crystal growth: 1 - 50 mm/hr
  • The speed mode can be customized at an extra cost
Water Chiller
  • Temperature range: 5 - 30°C
  • Water Flow Rate: 16 L/min
  • Water Tank: 12 Liters made of stainless steel
  • Note: It is recommended to use a specific coolant to get the best performance.
Vacuum Pump (Not included)
  • 10E-2 torr via dual-stage mechanical vacuum pump (bottom right picture)
  • 10E-5 torr via Turbopump (bottom left picture)
  • The vacuum pump is optional. Please click here to choose a vacuum pump.
  •  
Compliance
  • CE certified
  • NRTL certification is available upon request at $5000 extra
Warranty
  • One-Year limited warranty with lifetime support
Dimension

  • 600 mm L X 500 mm W X 800 mm H
Net Weight
  • 75 kg
  • 165 lbs
Shipping Weight & Dimensions
  • 350 lbs, 49x41x58"
Installation Video

 Application note

  •  In order to zone melting for metallic materials, you may make a solid rod sample from powder before zone melting via CIP as the link below